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news & press > Product news > Vacuum clamping systems
13/Mar/2006
Schmalz retrofitting solutions for slotted machine tables

Retrofitting with Innospann:
Independent of the machine type - modular design - decisive set-up time reductions


Any CNC machining centre with a slotted machine table can be retrofitted quickly and easily with the Innospann vacuum clamping systems. 

The modular concept permits extremely individual clamping-technology solutions for the efficient machining of one-off jobs and small series, regardless of the manufacturer and the type of the CNC machining centre. The modular system guarantees maximum flexibility. 

Use of the Innospann systems has been proved to reduce the set-up times by up to 80%, with the corresponding positive effects on the actual machining times.



Innospann Steel-Plate


The universal retrofitting solution for all CNC machine tools

  

The Steel-Plate is a stainless-steel plate with a thickness of 3 mm. For less demanding applications, it is also available in galvanised steel. The plate is cut to match the dimensions of the existing machine table.

Suction blocks of the types Quad-Base and Mono-Base can then be positioned freely on the plate. A laser-etched grid is provided on the plate surface for better orientation. Unused vacuum apertures are closed manually with the aid of magnetic sealing plugs.

 

 

The benefits at a glance:

 

  • The Steel-Plate can be mounted directly on the existing table
  • Free positioning of the suction blocks to match the application requirements
  • The suction blocks can be positioned quickly and easily, resulting in shorter set-up times
  • Wide range of accessories

such as spacer rings to permit complex milling and all-round edge machining operations.




Illustrated brochure

Innospann Steel-Plate
Innospann Steel-Plate
The picture shows a CNC machining centre with a slotted table which has been retrofitted with the Innospann Steel-Plate for flexible operations.

Innospann Steel-Plate
Steel-Plate mounted on a slotted table
The suction bases Quad-Base and Mono-Base can be positioned freely on the Steel-Plate.


Innospann Steel-Plate-T


The flexible and efficient retrofitting solution with solenoid valves

 
The Steel-Plate-T is a further development of the well-known Innospann Steel-Plate. The use of solenoid valves means that it is no longer necessary to seal unused vacuum apertures manually with magnetic sealing plugs.
Suction blocks of the types Mono-Base-T and Quad-Base-T can be placed directly on the Steel-Plate and positioned freely over the valves.
The suction blocks are held in position magnetically and the workpiece is clamped with vacuum.

 

The benefits at a glance:

  • The suction blocks can be positioned freely
  • Clamping without the need for templates!
  • Maximum flexibility
  • Reduced set-up times
  • Suitable for use with the wide range of Innospann products
  • Simple cleaning, since there are no projecting parts


Innospann Steel-Plate-T
Innospann Steel-Plate-T
The picture shows a workpiece being held with the aid of a Steel-Plate-T for machining.


Innospann slotted-table suction blocks


Simple, quick and flexible - suitable for all CNC machines

 
The slotted-table suction blocks can be mounted very quickly. They permit various overall heights and thus even complex milling and all-round edge machining operations.
The suction blocks are suitable for use on machine tables with slots spaced 30x30 mm and 50x50 mm apart. They are simply placed in the existing slots and equipped with the suction cups needed to clamp the workpiece in question.
Various overall heights for complex edge-machining operations can be achieved, for the Mini-Plate-R and Quad-Base-R, with the aid of standard spacer rings.
 


The benefits at a glance:

  • Quickly and easily positioned - shorter set-up times
  • Optimal adaptability for varying workpieces and thus
  • maximum flexibility
  • Even complex milling and all-round edge machining operations are possible
  • Extremely high holding forces to accommodate even very high transverse forces
  • Suction cups for narrow and curved workpieces - no need to make templates




More links
Application examples, vacuum clamping systems
Product overview, vacuum clamping systems
Informational material
Innospann slotted-table suction blocks
Innospann slotted-table suction blocks
The picture shows a curved workpiece clamped with the aid of the flexible suction blocks Mini-Plate-R.

Slotted-table suction blocks holding a curved workpiece
Slotted-table suction blocks holding a curved workpiece
The picture shows the flexibly positionable slotted-table suction blocks holding a curved workpiece for machining.



Contact for queries:


J. Schmalz GmbH
Udo Kimmich
Vakuum-Aufspannsysteme
Aacher Str. 29
72293 Glatten
Telefon: 07443/2403-417
Telefax: 07443/2403-680


eMail: Udo.Kimmich@schmalz.de