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news & press > Product news > Vacuum components & gripping systems
21/Mar/2008
Valve technology: correct selection and configuration

Vacuum valves are used to control the vacuum and to improve the process safety in vacuum-gripper systems.

Besides vacuum suction caups, vacuum generator and system monitoring schmalz also offers a wide rang of different valves.

 

Vacuum valves are used to control the vacuum and to improve the process safety in vacuum-gripper systems.

 

A distinction is made between groups of valves, according to their principle of operation:




Illustrations

Inline valves IV on a vacuum spider
Inline valves IV on a vacuum spider
Inline valves IV on a vacuum spider for handling car bodywork parts.


1. Solenoid valves for vacuum and compressed-air

Solenoid valves are used to control the flow of vacuum and compressed-air. The valves themselves are controlled with the aid of electrical signals. Solenoid valves are available in varios nominal sizes, permitting selection of a valve which precisely matches the customer-specivic requirements. Solenoid valves are available in directly controlled versions (EMV, EMVO) and versions with pneumatic pilot control. The latter are particularly quickacting valves.



Solenoid valves EMV/EMVO
Solenoid valves EMV/EMVO
Solenoid valves are used to control the flow of vacuum and compressed-air.


2. Manually actuated vacuum and compressed-air valves

Valves of this type are used in particular for the manual activation and deactivation of vacuum or compressed-air circuits or of individual suction pads in lifting devices. They are available as 2/2-way oder 3/2-way valves.



Two-way ball valves KVZ
Two-way ball valves KVZ
This type of valve is absolutely vacuum-tight. Due to the wide range of nominal sizes an optimum matching to nominal flow rate ist achieved.


3. Check valves, flow resistors and sensing valves

Check valves, flow resistors and sensing valves are used to improve process safety in an vacuum system.

 

Check valves close automatically when the volume-flow of air through them exceeds a preset value. They can thus be used to deactivate suction pads in a gripper system which are not in contact with the workpiece and to maintain the vacuum in the rest of the system.

 

Flow resistors reduce the cross-sectional area of the vacuum system and are used primarily in systems used for the handling of porous materials. The reduced cross-sectional area ensures that the system vacuum ist maintained even if one or more suction pads are not in contact with the workpiece.

 

Sensing valves have a spring-loaded plunger whicht detects whether the suction pad is in contact with the workpiece. If this is the case, the valve opens and applies vacuum to the suction pad.



Check valves
Check valves...
...close the vacuum line during flow resistors reduce the vacuum flow.

Sensing valves
Sensing valves...
...sense the presence of the workpiece mechanically.


Which valve used for which application?



Table to select the appropriate components


Planning checklist for selection of valves


Planning checklist for selection of valves
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Your contact for inquiries:


J. Schmalz GmbH
Kerstin Löffler
Marketing-Services
Aacher Str. 29
D-72293 Glatten
Phone: +49(0)7443/2403-323
Fax: +49(0)7443/2403-9323


eMail: Krstin.Leffler@schmalz.de
 




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